In roll form lines, the flower pattern is a technical design scheme that gradually shows the transformation of the sheet into the desired profile form. This model determines the steps that the sheet goes through from its initial flat state to its final profile shape and shows how each bending stage should be.

The Importance of Flower Model Design

The flower model in roll forming lines ensures that the production process is efficient and quality products are obtained. Thanks to a well-designed model of flowers:

• Material waste is prevented.
• Unwanted deformations (buckling, tearing) are prevented.
• The production process is accelerated and costs are reduced.
• Dimensional accuracy of the final product is ensured.

Things to Consider When Preparing a Flower Model

1. Material Selection: The thickness, strength and elasticity of the sheet to be used directly affect the bending stages.
2. Bending Angles: The bending angle at each stage should be carefully determined, and sudden angular changes should be avoided.
3. Centering and Aligning: It must be ensured that the sheet moves in the center, otherwise incorrect shaping may occur.
4. Springback Calculation: The springback effect should be calculated by considering the elastic properties of the sheet.
5. Rib Design: The form surfaces of the roller should be designed to support the smooth progress and progressive shaping of the sheet.

Flower Model Drawing and Simulation

Using modern engineering software (SolidWorks, AutoCAD, COPRA, Rollform Design Software, etc.), the flower model is designed and simulated in detail. Thanks to the simulation, possible errors can be determined and necessary revisions can be made before starting production.

Result

In roll forming lines, the flower model is the cornerstone of the production process. A good design both increases production quality and minimizes costs. An efficient production process can be achieved with the right material selection, appropriate bending angles and simulation support.

With our SEO-compatible, detailed and original content, we have comprehensively discussed what the flower model is and how it is designed in roll form lines. By giving the necessary importance to flower model design for a quality production, you can create error-free and efficient production