ROLL FORM

Rollforming is a type of rolling. A long sheet of metal passes through sets of interlocking dies, mounted and interconnected at successive stations. Each set continues by increasing the twist until the designed shape is achieved. This form of rolling is ideal for producing long pieces and large quantities of profiles.

Interberk designs and manufactures Roll forming systems and integrated Roll Forming processes according to the customer's production needs.

Thicknesses from 0.2 mm to 6.0 mm for every industry and application It establishes machine lines that can draw profiles.

Our main aim is to design according to customer's specific needs, To produce easy-to-use, high-quality machines.

Automotive,
Logistics,
Construction,
Energy,
Agriculture,
Lighting,
Shelving etc.
technological solutions for profile and finished product production in sectors we offer.


Some of Profiles Produced on Roll Forming Lines

 

ROLL FORMING LINE

ROLL FORMING LINE

  • 1- Decoiler
  • 2- Loading car
  • 3- Servo feeder with straightening
  • 4- Press or Punch Press
  • 5- Mold
  • 6- Roll Forming
  • 7- Calibration area
  • 8- Flying shear / saw
  • 9- Exit table
  • 10- Operator
  • 11- Control panel

 

ROLL FORM LINE (PLANK)

ROLL FORM LINE (PLANK)

ROLL FORM LINES

ROLL FORM LINES

SHELF PRODUCTION LINE (HEAVY DUTY)

SHELF PRODUCTION LINE (HEAVY DUTY)

ROAD BARRIER MANUFACTURING LINE

ROAD BARRIER MANUFACTURING LINE

C, U, Z AND SOLAR PANEL PROFILE MANUFACTURING LINE

C, U, Z AND SOLAR PANEL PROFILE MANUFACTURING LINE

CABLE TRAY AND PANEL MANUFACTURING LINE

CABLE TRAY AND PANEL MANUFACTURING LINE

 

Needs Analysis, Design and Manufacturing of Roll Form Lines

NEEDS ANALYSIS

NEEDS ANALYSIS

  • What is the material type?
  • What are the profile dimensions?
  • What are the measurement tolerances?
  • What are the number of holes and slots and their dimensions?
  • What is the capacity?
  • What are the piece lengths (Max-Min)?
  • Information about the area where the facility will be installed, etc. Information received

DESIGN

DESIGN

According to the appropriate program, the stress of the sheet metal is determined, our experience is added and the design is made. Flower patterns and spool designs are created.

3D FACILITY DESIGN

3D FACILITY DESIGN

The facility is drawn with 3D programs.

PRODUCTION

PRODUCTION

Manufacturing is done using the latest technologies required by the age and the job.

ASSEMBLY / INSTALLATION

ASSEMBLY / INSTALLATION

Parts machined on precision machines in accordance with their tolerances

 

Flying Shear

FLYING SHEAR

FLYING SHEAR

Decoiler and Servo Feeder (Straightening and Non-Straightening)

DECOILER AND SERVO FEEDER

DECOILER AND SERVO FEEDER

Sheet width, sheet tickness, capacity, Decoiler, servo feeder and straightener needs are determined for the job after (hole-slot, length cutting, forming etc.).

Coil Weight: between 500kg and 15000kg
Sheet Widrh: between 100mm and 2000mm
Clamping System: Manual or hydrolic system
Decoiling: Automatic or braked
Loading Car: Optional
Servo Feeders: With straightener or non-straightener

 

DECOILER

DECOILER

Sheet width, sheet tickness, capacity, Decoiler, servo feeder and straightener needs are determined for the job after (hole-slot, length cutting, forming etc.).

SERVO FEEDER

SERVO FEEDER

 

Press and Mold

PRESS

PRESS

Punch Press

PUNCH PRESS

PUNCH PRESS

“COIL SHEET PUNCH (CSP)” equipment is used in processes where coiled sheet metal is used. Alternative to press die combination for drilling and slotting operations is a solution.

CSP, press and mould with inelastic production mode eliminates the drawbacks it brings. The coordinates of the places to be drilled holes or slots are programmed from the operator panel. The change in hole coordinates is made through the programme. It does not require manual intervention.

Depending on the requirement of the job, 5 to 10 molds can be loaded into the turret system.

Changing the molds takes a few minutes for each mold with non-expert labor.

Provides flexible working opportunity.

Changes in hole coordinates are made through the program.

It eliminates progressive mold costs.

It eliminates mold manufacturing time.

When cut to length is added, it is used in press brakes to produce profiles.

The drive groups of the machine and the working parts of the machine are designed in accordance with machine manufacturing and safety standards.

All components of the machine are combined with connection equipment.

It is equipped with service parts for maintenance - repair and mold replacement.

The standard equipment used in the machine is selected from certified products of well-known brands.

COIL SHEET PUNCH (CSP) CSP 500-1 CSP 750-1 CSP 1000-2 CSP 1250-2 CSP 1500-2
SHEET WIDTH (mm) 500 750 1000 1250 1500
SHEET THICKNESS (min/ MaX.mm) 0.5/5 0.5/5 0.5/5 0.5/5 0.5/5
Number of HEAD/TURRETS 1 1 2 2 2
NUMBER OF PUNCH 5 - 10 punch/head 5 - 10 punch/head 2 headx (5 - 10 punch/head) 2 headx (5 - 10 punch/head) 2 headx (5 - 10 punch/head)
BODY MOVEMENT SERVO MOTOR VE REDÜKTÖR (değerleri, hattın hızına ve delik sayısına göre belirlenecektir.)
PRESS POWER It determined accrording to max. hole-slot size and sheet tickness
MAX. SLOT SIZE It is determined according to customer needs.
MAX. HOLE SIZE It is determined according to customer needs.
OUTER SIZE (approx.) 1.2 x 2.5 x 2 (H) m 1.5 x 3.0 x 2 (H) m
WEIGHT (T) 2,5 3
DRILLING CYCLE SPEED          
BODY PROGRESS SPEED