Roll forming machines are important equipment used in production processes to transform metal sheets into desired profiles and shapes. In order for these machines to be used efficiently and safely, workplaces and facilities must have certain physical properties. Here are the basic physical properties that should be present in the workplace and facility where the roll forming machine will be used:

1. Space and Layout

• Large Area: Since roll forming machines are large and heavy equipment, they need a large working area. A facility where the machine can be comfortably placed and has sufficient range of movement around it is important.
• Ergonomic Layout: Ergonomic placement of the machine and other equipment ensures that operators can work comfortably and the workflow is efficient. Keeping the workspace tidy and clean also increases operational efficiency.

2. Ground and Structural Durability

• Solid Floor: Since roll forming machines are heavy, the floor must be strong enough to support this weight. Preference should be given to floors made of concrete or a similar strong material.
• Vibration Absorbing Measures: Vibration absorbing materials should be used to minimize the vibrations that occur during the operation of the machine. This extends the life of both the machine and the surrounding equipment.

3. Electrical and Energy Requirements

• Adequate Power Supply: Roll forming machines consume high energy, so it is important to have electrical infrastructure of sufficient capacity in the workplace. Electrical panels and sockets must be strong enough to meet the needs of the machine.
• Uninterruptible Power Supply (UPS): Installing a UPS system against power outages or surges ensures uninterrupted operation of the machine and prevents potential data loss.

4. Ventilation and Air Conditioning

• Good Ventilation: A good ventilation system must be present in the workplace to remove smoke, dust and heat that may occur during production. This is important for both the health of the employees and the performance of the machine.
• Air conditioning: Temperature and humidity control, in particular, ensure optimal operation of the machine. Therefore, it is important to have appropriate air conditioning systems in the workplace.

5. Security Precautions

• Fire Safety: Appropriate fire extinguishing systems and equipment should be available in the workplace against the risk of fire. Fire alarms and extinguishers should be in easily accessible locations.
• Emergency Equipment: First aid kits, emergency exit signs, and escape plans required for emergencies should be readily available at the workplace. It is also important to make employees aware of emergency procedures.

6. Storage Areas

• Spare Parts and Material Storage: Suitable storage areas are required for the safe and orderly storage of spare parts and materials. These areas should ensure that materials are easily accessible and well preserved.
• Waste Management: Waste collection and recycling areas should be established in order to properly manage the wastes generated during the production process. This is essential for an environmentally friendly production process.

Result

Workplaces and facilities that will use roll forming machines must have certain physical properties in order for the machine to operate efficiently and safely. A large and robust area, adequate energy sources, good ventilation and safety measures are among the basic requirements of the workplace. These features ensure that the machine works with a long life and high performance.