In today's world, where the search for alternatives to traditional materials is increasing rapidly, composite materials are breaking new ground in the world of engineering and design. Composite  profiles, especially produced using roll forming machines, attract attention with their superior features and versatile usage areas. Offering advantages such as high strength, lightness, corrosion resistance and design flexibility, these profiles allow revolutionary applications in many sectors.

Composite materials are created by combining two or more materials with different properties. In this way, the best properties of each material are combined, resulting in high-performance products that cannot be achieved alone. Roll forming machines, on the other hand, bring these composite materials into the desired profile shape with a continuous process, providing high-volume and economical production.

Superior Features of Composite Profiles Produced with Roll Form:

• High Strength-to-Weight Ratio: Although they are much lighter compared to traditional materials such as steel or aluminum, they can achieve the same or higher strength values. This feature provides a great advantage, especially in applications where weight is critical.
• Excellent Corrosion Resistance: Composite materials have high resistance to rusting and other chemical effects. In this way, they offer long-lasting use even in harsh environmental conditions.
• Design Flexibility: The roll forming process allows for the production of complex geometries and special sections. In this way, engineers can design application-specific optimized profiles.
• Electrical and Thermal Insulation: Many composite materials do not conduct electricity and provide good thermal insulation. This feature is especially important in electrical and electronics applications.
• Non-Magnetic and Non-Conductive Structure: Some types of composites are non-magnetic and do not conduct electricity. This feature is ideal for use in environments with specialized equipment, such as MRI machines.
• Vibration Damping : Composite materials can have the ability to absorb vibrations, which is advantageous in applications that require noise and vibration control.

Wide Usage Areas of Composite Profiles Produced by Roll Form:

Composite profiles produced by roll forming machines find their place in a wide variety of sectors:

• Construction Sector: Window and door frames, façade cladding, bridge slabs, reinforced concrete reinforcement bars, formwork systems.
• Automotive Sector: Body panels, structural components, interior trim parts, bumper beams.
• Aerospace Industry: Wing beams, fuselage stringers, interior panels, cargo floors.
• Infrastructure Projects: Electricity poles, cable trays, grates, pipes, railway sleepers.
• Marine Sector: Boat hulls, decks, structural supports, guardrails.
• Renewable Energy Sector: Wind turbine blades, solar panel carrier systems.
• Sports & Recreation: Bicycle frames, ski equipment, fishing poles.
• Medical Sector: Prostheses, orthoses, medical device components.

Sustainability and Composite Profiles:

The use of composite materials also offers significant advantages in terms of sustainability. They are long-lasting, require less maintenance, and some types are recyclable, helping to reduce environmental impact. In addition, they are lightweight and reduce transport costs and energy consumption.

Things to Consider in Composite Profile Production with Roll Form:

Composite profile production with roll forming may differ from traditional metal roll forming processes. Factors such as the type of composite material to be used (fiber-reinforced polymers, etc.), resin system, fiber orientation and curing processes should be considered during the design and manufacturing phase. In addition, co-extrusion or other hybrid production techniques can also expand the properties and application areas of composite profiles.

Result:

Composite profiles produced with roll forming machines add a new dimension to the world of engineering and design. Thanks to their unique properties such as lightness, strength, corrosion resistance and design flexibility, they have begun to replace traditional materials in many industries. With the ever-evolving composite material technologies and roll forming processes, the usage areas of these profiles are expected to expand further in the future.