Roll forming machines are important production equipment used to transform metal sheets into desired profiles and shapes. In order for these machines to work efficiently and without interruption, it is necessary to feed the metal sheets regularly and correctly. This is where cradle-type decoilers come into play.

What is Cradle Type Decoiler?

Cradle type decoilers are mechanical systems that ensure that sheet metal rolls are unrolled and fed in an orderly manner. Such decoilers are especially preferred for the use of heavy and large rolls. Its cradle-shaped structure allows the roll to be securely inserted and unrolled.

Advantages of Cradle Type Decoilers

1. High Capacity: Cradle type decoilers allow large and heavy metal rolls to be processed with ease. This increases the efficiency of the production line and ensures a seamless feeding process.

2. Stability: The cradle-type design allows the roll to be held and opened securely. This minimizes the risk of slipping or falling during operation.

3. Easy Loading and Unloading: Cradle type decoilers offer an ergonomic structure so that rolls can be easily loaded and unloaded. This makes the operators' job easier and increases their safety at work.

4. Compatible & Flexible Design: This type of decoiler is designed to be compatible with rolls of different sizes and weights. This flexibility allows different materials to be used in the production process.

Maintenance of Cradle Type Decoilers

Regular maintenance is necessary for cradle decoilers to operate efficiently. Here are the important steps for maintenance:

1. Regular Checks: Decoilers should be checked visually and functionally regularly. These checks allow early detection of possible signs of wear, damage or deterioration.

2. Lubrication: Regular lubrication of  moving parts reduces friction and prevents wear. The use of appropriate lubricants prolongs the life of the machine.

3. Cleanliness: Keeping cradle decoilers clean prevents accumulated dust and metal particles from damaging the mechanical components. Cleaning should be done at regular intervals.

4. Parts Replacement: Worn or damaged parts should be replaced in a timely manner. When replacing parts, it is recommended to use original spare parts.

Spare Parts of Cradle Type Decoilers

In order for roll forming lines to work smoothly, it is important to have spare parts of cradle type decoilers ready. Here are the frequently needed spare parts:

1. Bearings: Bearings are one of the most critical components of cradle-type decoilers. Bearings operating at high speeds can wear out over time and need to be replaced.

2. Hydraulic and Pneumatic Components: Hydraulic cylinders, valves, and pneumatic components ensure smooth operation of cradle-type decoilers. It is important to check these components regularly and to have backups ready.

3. Chains and Sprockets: Chains and sprockets are the mechanical components that enable the movement of decoilers. They should be replaced when they are worn or damaged.

Result

Cradle-type decoilers are critical to the efficient and uninterrupted operation of roll forming machines. It provides great convenience in production processes with its advantages such as high capacity, stability, easy loading and unloading. With regular maintenance and proper spare parts management, these decoilers can be ensured to have a long life and trouble-free operation.